Industrial wastewater recycling: a variety of scented mixtures are produced and configured to produce washing and cleaning agents, such as shower gels or even glue sticks. This creates huge quantities of rinsing effluent in various compositions and concentrations every day. Although it is particularly challenging to treat this in a regenerative manner and free it of the various contaminants, we achieve this to the full satisfaction of our customers.<\/p>\n<\/div><\/div><\/div><\/div><\/div>
One of the world\u2019s leaders for washing and cleaning agents based in Germany contracted us to implement a wastewater recycling plant to save wastewater costs. This project not only involved state-of-the-art supporting analysis technology, but also required a good eye for situational results.<\/p>\n<\/div><\/div><\/div><\/div><\/div>
The wastewater recycling systems are able to work 24\/7. The product is produced using more than one thousand natural and synthetic substances in automated mixing systems. Around 15 cubic metres of water need to be cleaned every day. Various surfactants with lipophilic properties and special water-insoluble substances are used. The production wastewater needs to be treated in a system using membrane filtration equipment. The client also wanted the existing equipment to be comprehensively replaced to save wastewater disposal costs.<\/p>\n<\/div><\/div><\/div><\/div><\/div>
The membrane filtration system has to be able to filter substances with lipophilic properties through to water-insoluble components continuously every day. At the same time, all contingencies need to be covered so that, in a worst case scenario, work could continue using a second reserve filtration channel. A further challenge was that the system needed to be mobile for use at various locations. Eliminating various substances also places special demands on material and technology due to the high potential for chemical aggression.<\/p>\n<\/div><\/div><\/div><\/div><\/div>
Zur Realisierung dieses sehr komplexen Projektes vertrauten wir auf den langj\u00e4hrig bew\u00e4hrten Drei-Stufen-Methodenansatz. Nach einem umfangreichen Inhouse-Test erfolgte daher ein aussagekr\u00e4ftiger Praxistest mit von uns vermieteten Vor-Ort Filtrationsanlagen. Die abschlie\u00dfende Anlagenrealisierungsphase setzten wir unter Ber\u00fccksichtigung aller gewonnenen Erkenntnisse und Sonderanforderungen um.<\/p>\n
Nach den detaillierten Labor- und Technikarbeiten glich ROBOTCHEMIE also \u00fcber einen Validierungstest betriebsspezifische Schwankungen und Besonderheiten aus. Wir bieten dabei f\u00fcr spezielle F\u00e4lle eine praxistaugliche und versuchsangepasste Membranfilteranlage auf Mietbasis<\/a> an, die umfangreich \u00fcber einen Zeitrahmen von 24 Monaten getestet werden kann. Diese ist bereits entsprechend konfiguriert und die Erkenntnisse aus der Inhouse-Testphase sind umgesetzt worden, so dass spezifische Anforderungen und Kundenbed\u00fcrfnisse ber\u00fccksichtigt werden. In diesem Falle simulierten wir zus\u00e4tzliche St\u00f6rungen im Testbetrieb, um die Anlage optimal auf alle Eventualit\u00e4ten zu optimieren. Die daraus resultierenden Sonderanpassungsw\u00fcnsche brachten wir in die Endauslegungsstufe ein.<\/p>\n